Carnauba Wax Aerosol Spray Non-Flammable Solvent-Based

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• Europe, Middle East, Asia and Africa: ex-works CAPLINQ Netherlands (Amsterdam)
• Canada, USA, Mexico and South America: ex-works CAPLINQ Canada (Ottawa)

Carnauba Wax Aerosol Spray will set your products free

Carnauba wax itself is nothing new. Carnauba is a natural wax derived from the carnauba palm, a palm tree native to the northeastern Brazil. It is used in a wide variety of applications including automotive waxes, shoe polishes, dental floss coatings and paper coatings, the last of which is its most common application in the United States.

What makes this product so attractive is that it contains no silicone or Teflon® (DuPont trademark for the generic polytetrafluoroethylene or PTFE). While these ingredients may be well-suited for the release of rubber molds or to coat anti-stick surfaces, they rarely have a place when working liquid epoxy, epoxy molding compounds (EMC) and some other plastic types. Most semiconductor manufacturers know this of course, and use chunks of carnauba wax to break in new epoxy molds or to release the plunger when it sticks. Carnauba wax is compatible with epoxies and generally enhances its properties along with those of most other engineering plastics.

M.J. Gordon's Carnauba Wax Mold Release is dubbed as the "World's Finest Carnauba Wax Mold Release". What is unique about M.J Gordon's Carnauba Wax Release is the patented process of making it available in aerosol spray form. Typically, carnauba wax is only available in flakes, powder or clumps. These clumps are the same ones typically used by semiconductor manufacturers. What M.J. Gordon's aerosol spray version allows is uniformity, control, and the convenience of an aerosol spray.

"Unconditional Guarantee that every can will operate from its first spray until completely emptied without fail or the entire case of 12 cans will be replaced at no product nor freight cost to the customer."

Used worldwide by the leading manufacturers of semiconductors, capacitors, resistors, transformers, inductors, relays, electro-medical equipment and more, M.J. Gordon Mold Release Aerosol Formulas ensure that regardless of the product manufactured or the type of molding process performed, these quality products improve these operations. Not only do they offer the uniformity, control, and convenience of an aerosol spray, they actually enhance the Tensile Strength and Displacement Properties of highly engineered plastic resins as tested by an ISO9002 Certified Laboratory. Results of the tests are available upon request.

Many customers who have used other sprays in the past, whether it be Teflon® or silicone are amazed by the results they obtain after testing the carnauba wax aerosols. Semiconductor manufacturers in particular use this product regularly to break in new molds and after multiple shots of epoxy mold compound. The carnauba wax prevents the epoxy mold compound from sticking in the mold-chase, rust-proofs the mold-chase and and allows for easy release of the product from the chase once molded.

• Epoxy Molding Compound Mold Release for Active Semiconductors (ICs, TQFPs, BGAs, etc.)
• Epoxy Molding Compound Mold Release for Passive Semiconductors (resistors, capacitors)
• Mold Release Agent for transformers, inductors, relays, and electro-medical applications
• New Mold Break-In
• Incomparable Part Release Characteristics
• Outstanding Rust Proofing Characteristics

• Non-Flammable, Solvent-Based
  • #909C: Non-Flammable Solvent-Based (Green Label) 539gr Can Carnauba Wax Aerosol Spray
    By far the most popular grade with more than 80% of this grade in use, this version uses a non-flammable solvent to suspend the carnauba particles making an easy choice for manufacturers.
• Non-Flammable, Water-Based
  • #808: Non-Flammable Water-Based (Blue Label) 425gr Can Carnauba Wax Aerosol Spray
    Taking up the majority of second place's demand, this grade is for use in applications where a water-based version must be used.
• Flammable, Solvent-Based
  • #909D Flammable Solvent-Based (Red Label) 369gr Can Carnauba Wax Aerosol Spray
    With far less than 5% of market share, this product is only ever used when manufacturers' specifications require it. Otherwise, this product has been entirely superceeded by the other two grades.

1. lncrease cure.
2. Close mold slowly on low pressure, then apply high pressure to purge gas.
3. Vent mold.
4. Preheat to eliminate moisture. lncrease preform temperature.
5. Breathe mold as soon as possible.
6. Increase pressure.
7. Use stiffer material.
8. Lower mold temperature.
9. Check mold temperature for uniformity.
10. Vent mold at dead ends with vent pins.

1. Reduce mold charge.
2. Reduce mold temperature.
3. lncrease high pressure.
4. Close on low, apply high pressure sooner.
5. Eliminate breathing, follow (4).
6. Use softer grade material for more pressure.
7. Be sure of 0.002-in. between force and cavity.
8. Be sure overfiow grooves are clean.
9. Reduce transfer pressure andlor increase clamping pressure.

1. Try a range of plasticities for best grade.
2. lncrease pressure.
3. Lower temperature.
4. Close mold faster if external porosity, apply high pressure sooner; close mold slower if internal porosity, apply low pressure longer
5. Preheat material.
6. Adjust charge weight.
7. Try a higher density material to obtain greater "hack pressure" in the mold.
8. Breathe mold earlier.
9. Use semi-positive molds to minimize porosity.

1. Raise mold temperature.
2. Preheat to eliminate moisture.
3. Clean mold.
4. Use stiffer material.
5. Remove dents and undercuts in mold cavity and force.
6. Polish mold.
7. lncrease cure.
8. Lower pressure, softer material if plunger molding.
9. Check knockout pin adjustment.
10. Be sure cavities have sufficient drait.

1. Adjust mold temperature - usually reduce temperature for better appearance.
2. Polish mold.
3. Chrome plate.
4. Close mold more slowly.

1. Close slowly on low pressure. Delay 2 sec. before applying high pressure.
2. Preheat (radio frequency).
3. Use stiffer material.
4. Use finer ground material.
5. Use large preforms and as few as ~ossible.
6. use lower mold temperature.

1. Use stiffer material.
2. Preheat.

1. Reduce molding temperature; for colors, 300 to 310°F (150° to 155°C)
2. Preheat preforms.
3. Adjust plasticity.
4. Adjust pressure and closing speed

1. Close slowly, longer on low pressure, no breathe, then high pressure.
2. Use stiffer material.
3. Lower mold temperature.
4. lncrease charge weight.
5. Shape preforms more closely to piece.
6. lncrease pressure.

1. Heat mold more uniformly.
2. Use stiffer material.
3. Preheat if soft plasticity.
4. lncrease cure.
5. Use lower shrinkage material. and/or material more rigid at discharge.
6. Redesign mold; use wider knockout pins.
7. Adjust temperature of force arid cavity - lower temperature may reduce warpage.
8. Preheat for irregular shaped pieces.
9. Cool uniformly and use shrink fixtures.

1. lncrease wall thickness around inserts.
2. Check knockout pins.
3. Correct size of shrink fixture.
4. Use more flexible material.
5. lncrease radii and ribs.
6. Oven anneal 2 hr. at 200°F.

1. Close slowly.
2. Preheat 1.5 hrs. at 185°F.
3. Increase cure.
4. Reduce temperature.
5. Use stiffer grade.

1. Increase temperature.
2. Increase cure.
3. Increase pressure.
4. High frequency preheat.
5. Increase charge.
6. Afterbake to increase strength, if economical. Try 2 hr. at 250°F (120°C)

1. Breathe mold.
2. Use higher fines material.
3. Use softer material.
4. R.F. preheat.
5. Lower mold temperature,

1. Reduce preheat temperature.
2. Reduce mold temperature.
3. Open gates; be sure vents are * clear; check plunger travel time to see if it is between 5 and 12 sec. (faster close will entrap gas; slower close causes burn marks).
4. Avoid or minimize breathing.

The following information is specifically related to each unit of measure of Carnauba Wax Aerosol Spray Non-Flammable Solvent-Based. If you which to compare this to other product sizes, click on the respective product from the list above and check here for values specific to that product. These values are taken from our internal database and are used in the calculation of the gross weight and packaging dimensions of the goods during shipping. You can use these values to to approximate delivery charges using your own carrier.

Each unit of Carnauba Wax Aerosol Spray Non-Flammable Solvent-Based has the following:

• Unit of Measurement: Case
• Dimensions (length x width x height): 0 x 0 x 0 Case
• Weight: 1.0000 kg

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