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Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release

Harmonization Code : 1521.10.00.40 |   Carnauba Wax, Aerosol

Product Description

GORDON'S PERMASIL #909D (Red Label) Flammable Solvent-Based (Red Label) 369gr Can Carnauba Wax Aerosol Spray, Industrial and Automotive Applications. With far less than 5% of market share, this product is only ever used when manufacturers' specifications require it. Otherwise, this product has been entirely superceeded by the other two grades.
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Product Family
MJ Gordon Permasil 909D  
Case
Normal Price
$393.32
Sale Price
$302.55/Case
Quantity OrderedPrice per Case
  1 - 1 Case  $302.55 /Case
  2 - 4 Case  $295.00 /Case
  5 - 19 Case  $255.00 /Case
  20 - 500 Case  $195.00 /Case
$195.00
Shipping in 8 weeks Shipping in 8 weeks

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Technical Specifications


Additional Information

Pricing & Availability

Pricing for Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release

Volume Price Breaks can be seen for each product by clicking on its respective link under the DESCRIPTION column and looking to the volume price break table to the right of the product image. Price per unit is reflected in this table and used during checkout.

CAPLINQ lists all its prices without taxes, shipping payment charges or discounts. CAPLINQ has entities in Canada and the Netherlands, and if your shipping address is one of these two countries, applicable taxes will be applied.

If your shipping address is to the United States, we request your company’s Employer Identification Number (EIN) or Tax Identification Number (TIN). This is a unique 9-digit number assigned by the IRS and is required for all cross-border shipments. Failure to provide this number could result in delays to your order.

If your shipping address is within the EU, but outside the Netherlands, then we are required to request your company's Value Added Tax (VAT, BTW, MwSt) number to be able to ship the goods tax-free. For all other countries, no taxes are levied on your orders.

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Shipping Charges for Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release

All prices shown are ex-works CAPLINQ, but during the checkout process, you will be given several shipping options including Canada Post, TNT, UPS or the choice of using your own freight forwarder. Depending on your shipping address, the shipping charges will be calculated as follows:

  • Europe, Middle East, Asia and Africa: Shipping from CAPLINQ Netherlands (Amsterdam)
  • Canada, USA, Mexico and South America: Shipping from CAPLINQ Canada (Ottawa)


Payment option for Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release

During the checkout process, you will be presented with several payment options including:

  • Credit Card (We accept VISA and Mastercard)
  • Bank Transfer (You will be given the payment instructions at the time of order placement)
  • PayPal (Where you can also pay with American Express Cards)
  • Purchase Order (You must be preapproved first. See our Online Credit Application)


Availability for Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release

To the right of the product is a small icon that lets you know the availability and leadtime of the product. This leadtime is the time to ship the product and delivery times vary based on the method of delivery you select at the time you place your order.

Contact us if anything is unclear or you need more assistance.

CAPLINQ is primarily a business-to-business company, so the prices listed exclude all taxes (federal, state, GST, VAT, MwST and BTW). Invoices can be converted into EUR, USD or CAD as requested.
The products listed are the most popular products on stock. Contact us for more information. The prices are ex-works CAPLINQ and freight charges apply as follows:
  • Europe, Middle East, Asia and Africa: ex-works CAPLINQ Netherlands (Amsterdam)
  • Canada, USA, Mexico and South America: ex-works CAPLINQ Canada (Ottawa)
The prices listed in the order table are for the minimum order quantities. As the order quantity increases, the price decreases as per the above chart - these volume discounts are adjusted at checkout.

CAPLINQ also accepts orders by Corporate Purchase Order. Please Contact us to find out more.

DON'T LIKE THESE PRICES? Tell us what you will pay for what order quantity, and we'll let you know within 24 hours whether we accept your offer.
* Unless otherwise noted, delivery service is by Priority national post (ie. Canada Post, USPS, TNT Post or similar). CAPLINQ reserves the right to determine the shipping carrier and ship-from location.

Typical Applications

Exclusively available in Europe by CAPLINQ Netherlands

Carnauba Wax Aerosol Spray will set your products free

Carnauba wax itself is nothing new. Carnauba is a natural wax derived from the carnauba palm, a palm tree native to the northeastern Brazil. It is used in a wide variety of applications including automotive waxes, shoe polishes, dental floss coatings and paper coatings, the last of which is its most common application in the United States.

What makes this product so attractive is that it contains no silicone or Teflon® (DuPont trademark for the generic polytetrafluoroethylene or PTFE). While these ingredients may be well-suited for the release of rubber molds or to coat anti-stick surfaces, they rarely have a place when working liquid epoxy, epoxy molding compounds (EMC) and some other plastic types. CarnaubaWaxAerosolSprayMost semiconductor manufacturers know this of course, and use chunks of carnauba wax to break in new epoxy molds or to release the plunger when it sticks. Carnauba wax is compatible with epoxies and generally enhances its properties along with those of most other engineering plastics.

M.J. Gordon's Carnauba Wax Mold Release is dubbed as the "World's Finest Carnauba Wax Mold Release". What is unique about M.J Gordon's Carnauba Wax Release is the patented process of making it available in aerosol spray form. Typically, carnauba wax is only available in flakes, powder or clumps. These clumps are the same ones typically used by semiconductor manufacturers. What M.J. Gordon's aerosol spray version allows is uniformity, control, and the convenience of an aerosol spray.

"Unconditional Guarantee that every can will operate from its first spray until completely emptied without fail or the entire case of 12 cans will be replaced at no product nor freight cost to the customer."

Used worldwide by the leading manufacturers of semiconductors, capacitors, resistors, transformers, inductors, relays, electro-medical equipment and more, M.J. Gordon Mold Release Aerosol Formulas ensure that regardless of the product manufactured or the type of molding process performed, these quality products improve these operations. Not only do they offer the uniformity, control, and convenience of an aerosol spray, they actually enhance the Tensile Strength and Displacement Properties of highly engineered plastic resins as tested by an ISO9002 Certified Laboratory. Results of the tests are available upon request.

Many customers who have used other sprays in the past, whether it be Teflon® or silicone are amazed by the results they obtain after testing the carnauba wax aerosols. Semiconductor manufacturers in particular use this product regularly to break in new molds and after multiple shots of epoxy mold compound. The carnauba wax prevents the epoxy mold compound from sticking in the mold-chase, rust-proofs the mold-chase and and allows for easy release of the product from the chase once molded.

Current Commercial Applications:
  • Epoxy Molding Compound Mold Release for Active Semiconductors (ICs, TQFPs, BGAs, etc.)
  • Epoxy Molding Compound Mold Release for Passive Semiconductors (resistors, capacitors)
  • Mold Release Agent for transformers, inductors, relays, and electro-medical applications
  • New Mold Break-In
  • Incomparable Part Release Characteristics
  • Outstanding Rust Proofing Characteristics

Full Product Range

Product Range of Carnauba Wax Aerosol Spray
There are only three versions of the solvent-suspended carnauba wax aerosol spray and by a long margin, the "Non-Flammable Green-Label" product is the most popular. This is due to its non-flammable solvent which makes it easier to ship internationally and makes is easier for customers to accept.
For all M.J. Gordon's products however, the above mentioned unconditional guarantee applies.
  • Non-Flammable, Solvent-Based
    • #909C: Non-Flammable Solvent-Based (Green Label) 539gr Can Carnauba Wax Aerosol Spray
      carnauba wax aerosol spray By far the most popular grade with more than 80% of this grade in use, this version uses a non-flammable solvent to suspend the carnauba particles making an easy choice for manufacturers.
  • Non-Flammable, Water-Based
    • #808: Non-Flammable Water-Based (Blue Label) 425gr Can Carnauba Wax Aerosol Spray
      carnauba wax aerosol sprayTaking up the majority of second place's demand, this grade is for use in applications where a water-based version must be used.
  • Flammable, Solvent-Based
    • #909D Flammable Solvent-Based (Red Label) 369gr Can Carnauba Wax Aerosol Spray
      carnauba wax aerosol sprayWith far less than 5% of market share, this product is only ever used when manufacturers' specifications require it. Otherwise, this product has been entirely superceeded by the other two grades.
 

Material Compatibility

Material Compatibility Chart (Measured as % of Material Properties Retained)
Material
#909 "C"
SOLVENT BASED
NON-FLAMMABLE
(Green Label)
#808 "Aqueous"
WATER BASED
NON-FLAMMABLE
(Blue Label)
#909 "D"
SOLVENT BASED
FLAMMABLE
(Red Label)
Tensile Strength
Maximum Displacement
Tensile Strength
Maximum Displacement
Tensile Strength
Maximum Displacement
ABS
A
A
A
A
A
A
Acetal
A
A
A
A
A
A
Acrylic
B
C
A
C
C
C
Epoxy
A
A
A
A
A
A
PEI
A
B
A
B
A
B
PET
A
A
A
A
A
A
Polycarbonate
A
C
C
C
A
C
Polethylene
A
B
A
A
B
A
Polypropylene
A
C
A
C
A
C
PPO
A
C
A
C
B
C
PPS
A
A
A
A
A
A
SBR Rubber
A
C
A
C
A
B
*A - Material Property Retention of 90-100+% .......................Highly Compatible
*B - Material Property Retention of 80-89+% ........................Moderately Compatible
*C - Material Property Retention of Less than 80% ................Not Compatible
1. The products herein are for industrial use only; suggestions for use are made without warranty expressed or implied
2. These data are intended as a guide; specific applicability must be ascertained through product testing within particular manufacturing conditions and parameters.
3. Prior to use ALL LABEL WARNINGS as well as those within the Material Safety Data Sheet (MSDS.) must be read and understood.
4. The testing was completed at an independent ISO 9002 certified laboratory.
5. Additional Test Data as well as methodology available upon request.

Troubleshooter Guidelines

Guidelines for Troubleshooting Common Issues
Defect Description Try the following
Blistering, heavy section
  1. lncrease cure.
  2. Close mold slowly on low pressure, then apply high pressure to purge gas.
  3. Vent mold.
  4. Preheat to eliminate moisture. lncrease preform temperature.
  5. Breathe mold as soon as possible.
  6. Increase pressure.
  7. Use stiffer material.
  8. Lower mold temperature.
  9. Check mold temperature for uniformity.
  10. Vent mold at dead ends with vent pins.
Thick Flash
  1. Reduce mold charge.
  2. Reduce mold temperature.
  3. lncrease high pressure.
  4. Close on low, apply high pressure sooner.
  5. Eliminate breathing, follow (4).
  6. Use softer grade material for more pressure.
  7. Be sure of 0.002-in. between force and cavity.
  8. Be sure overfiow grooves are clean.
  9. Reduce transfer pressure andlor increase clamping pressure.
Porosity (not filled out in every section)
  1. Try a range of plasticities for best grade.
  2. lncrease pressure.
  3. Lower temperature.
  4. Close mold faster if external porosity, apply high pressure sooner; close mold slower if internal porosity, apply low pressure longer
  5. Preheat material.
  6. Adjust charge weight.
  7. Try a higher density material to obtain greater "hack pressure" in the mold.
  8. Breathe mold earlier.
  9. Use semi-positive molds to minimize porosity.
Mold sticking
  1. Raise mold temperature.
  2. Preheat to eliminate moisture.
  3. Clean mold.
  4. Use stiffer material.
  5. Remove dents and undercuts in mold cavity and force.
  6. Polish mold.
  7. lncrease cure.
  8. Lower pressure, softer material if plunger molding.
  9. Check knockout pin adjustment.
  10. Be sure cavities have sufficient drait.
Dull surface
  1. Adjust mold temperature - usually reduce temperature for better appearance.
  2. Polish mold.
  3. Chrome plate.
  4. Close mold more slowly.
Orange peel (rough, pimply surface)
  1. Close slowly on low pressure. Delay 2 sec. before applying high pressure.
  2. Preheat (radio frequency).
  3. Use stiffer material.
  4. Use finer ground material.
  5. Use large preforms and as few as ~ossible.
  6. use lower mold temperature.
Pitted surface
  1. Use stiffer material.
  2. Preheat.
Clouded or segregated surface.
  1. Reduce molding temperature; for colors, 300 to 310°F (150° to 155°C)
  2. Preheat preforms.
  3. Adjust plasticity.
  4. Adjust pressure and closing speed
Dimpled surface
  1. Close slowly, longer on low pressure, no breathe, then high pressure.
  2. Use stiffer material.
  3. Lower mold temperature.
  4. lncrease charge weight.
  5. Shape preforms more closely to piece.
  6. lncrease pressure.
Warped piece
  1. Heat mold more uniformly.
  2. Use stiffer material.
  3. Preheat if soft plasticity.
  4. lncrease cure.
  5. Use lower shrinkage material. and/or material more rigid at discharge.
  6. Redesign mold; use wider knockout pins.
  7. Adjust temperature of force arid cavity - lower temperature may reduce warpage.
  8. Preheat for irregular shaped pieces.
  9. Cool uniformly and use shrink fixtures.
Cracking after molding
  1. lncrease wall thickness around inserts.
  2. Check knockout pins.
  3. Correct size of shrink fixture.
  4. Use more flexible material.
  5. lncrease radii and ribs.
  6. Oven anneal 2 hr. at 200°F.
Poor electrical properties
  1. Close slowly.
  2. Preheat 1.5 hrs. at 185°F.
  3. Increase cure.
  4. Reduce temperature.
  5. Use stiffer grade.
Weak Mechanically
  1. Increase temperature.
  2. Increase cure.
  3. Increase pressure.
  4. High frequency preheat.
  5. Increase charge.
  6. Afterbake to increase strength, if economical. Try 2 hr. at 250°F (120°C)
Pimpling
  1. Breathe mold.
  2. Use higher fines material.
  3. Use softer material.
  4. R.F. preheat.
  5. Lower mold temperature,
Burn Marks
  1. Reduce preheat temperature.
  2. Reduce mold temperature.
  3. Open gates; be sure vents are * clear; check plunger travel time to see if it is between 5 and 12 sec. (faster close will entrap gas; slower close causes burn marks).
  4. Avoid or minimize breathing.

Packaging Details

Packaging Details for Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release

The following information is specifically related to each unit of measure of Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release. If you which to compare this to other product sizes, click on the respective product from the list above and check here for values specific to that product. These values are taken from our internal database and are used in the calculation of the gross weight and packaging dimensions of the goods during shipping. You can use these values to to approximate delivery charges using your own carrier.

Each unit of Permasil 909D Red Label Carnauba Wax Flammable Solvent-Based Mold Release has the following:

  • Unit of Measurement:
  • Dimensions (length x width x height): 0 x 0 x 0 cm
  • Weight: 0.0000

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