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Smart Cards


Flip chip and Wire bonded

Glob top, Dam & Fill, Transfer mold
Flip Chip

Flip Chip

Flip chip assemblies are much smaller than traditional carrier-based systems. The chip sits directly on the circuit board, and is much smaller than the carrier both in area and height. Having short wires or solder balls greatly reduces inductance, a property that allows higher-speed signals and better heat conductivity.

On the flipside (heh) flip chips are not suitable for easy replacement, or manual installation. They also require very flat mounting surfaces, which is not always easy to arrange, and they are sometimes difficult to maintain as the boards heat and cool. Also, the short connections are very stiff, so the thermal expansion of the chip must be matched to the supporting board or the connections can crack.

In smartcards, other than the classic wire bonded smart cards, we also have CSP and Flip chips options. Their main application method is thermal compression bonding. Thermal compression bonding enables very fine pitch Cu pillar flip chip devices. The flux is embedded, simplifying the process and we achieve bump protection right after the Thermal compression bonding. The bonding process is almost instantaneous(2-4seconds) at high temperatures. The only visible drawback is the investment that has to be made on a TC bonder.

Thermal compression bonding applications require specific products that can protect the joints, aid the adhesion but also not short circuit the pillars. For example, ACP 3122 is an anisotropic adhesive designed for high throughput thermal compression bonding applications. It is a snap curable epoxy that conducts only in the Z axis.

Additionally, LOCTITE® ECCOBOND NCP 5209 is a non-conductive paste (NCP) underfill designed to facilitate next-generation fine-pitch copper pillar and copper OSP flip-chip devices. 

Recommended products for Smartcard flip chip applications:

Product Tg CTEa1 Viscosity Applications Type
ACP3122 100 - 22,000 Thermal compression/Multi Anisotropic Conductive paste
NCP5209 145 28 12,500 Thermal compression #1 Non conductive paste Underfill
FP4531 161 28 10,000 Snap cure. Flex applications Capillary Underfill