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OLS-1000 | Liquid Encapsulant - Two part Epoxy

Harmonization Code : 3907.30.00.90 |   Polyacetals, other polyethers and epoxide resins, in primary forms; polycarbonates, alkyd resins, polyallyl esters and other polyesters, in primary forms : Epoxide resins : Other
Main features
  • Liquid epoxy encapsulant
  • Cost/Performance balance
  • Value engineered - Low cost

Product Description

OPTOLINQ OLS-1000 is a two-part (Part A & Part B), optically clear epoxy casting compound designed for the encapsulation of LED lamps and displays. It features excellent UV resistance, high optical transmittance, high adhesion to a range of substrates, and good thermal shock resistance. It is geared specifically for applications that will not be exposed to temperatures above 125°C, and where the cost of the encapsulation material is a large percentage of the final part cost. The OLS-1000 has been value-engineered to provide the minimum level of acceptable performance for the absolute lowest cost.

OPTOLINQ OLS-1000 has been used extensively for low-power LED encapsulation, automatic LED casting, and potting of large optoelectronic modules. Each of these applications relies on the high clarity and other optical properties of the OLS-1000 as well as its excellent mechanical properties. The OLS-1000 can be colored and diffused by the addition of specific dye concentrates and diffusant concentrates.

 

 
Product Family
OLS-1000  
1 kg 20 kg

Catalog Product

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Technical Specifications

General Properties
Chemistry Type Epoxy
Refractive index
Refractive index
The refractive index determines how much the path of light is bent, or refracted, when entering a material. It is calculated by taking into account the velocity of light in vacuum compared to the velocity of light in the material.

The refractive index calculation can be affected by the wavelength of light and the temperature of the material. Even though it is usually reported on standard wavelengths it is advised to check the TDS for the precise test parameters.
1.52
Specific Gravity
Specific Gravity
Specific gravity (SG) is the ratio of the density of a substance to the density of a reference substance; equivalently, it is the ratio of the mass of a substance to the mass of a reference substance for the same given volume.

For liquids, the reference substance is almost always water (1), while for gases, it is air (1.18) at room temperature. Specific gravity is unitless.
1.16
Chemical Properties
Moisture Absorption
Moisture Absorption
Moisture absorption shows the capacity of a polymer to absorb moisture from its environment.

Absorbed moisture can reduce the glass transition temperature and strength of a polymer and can also result in popcorning, unreliable adhesion or voids in the bond line due to moisture desorption or entrapment.

Moisture absorption should always be mentioned with the test conditions to provide a meaningful frame of reference.
Moisture absorption 0.35 %
Mechanical Properties
Hardness
Hardness
Hardness is a dimensionless quantity. There is no direct relationship between measurements in one scale and their equivalent in another scale or another hardness test.
Durometer (Shore D) 88
Electrical Properties
Volume Resistivity
Volume Resistivity
Volume resistivity, also called volume resistance, bulk resistance or bulk resistivity is a thickness dependent measurement of the resistivity of a material perpendicular to the plane of the surface.
1.0x1014 Ohms⋅cm
Thermal Properties
Coefficient of Thermal Expansion (CTE)
Coefficient of Thermal Expansion (CTE)
CTE (Coefficient of thermal expansion) is a material property that is indicative of the extent to which a material expands with a change in temperature. This can be a change in length, area or volume, depending on the material.

Knowing the CTE of the layers is helpful in analyzing stresses that might occur when a
system consists of an adhesive plus some other solid component.
Coefficient of Thermal Expansion (CTE), α1
Coefficient of Thermal Expansion (CTE), α1
CTE α1 (alpha 1) is the slope of the Coefficient of thermal expansion in a temperature range below the Glass transition temperature (Tg).

It explains how much a material will expand until it reaches Tg.
60 ppm/°C
Coefficient of Thermal Expansion (CTE), α2
Coefficient of Thermal Expansion (CTE), α2
CTE α2 (alpha 2) is the slope of the Coefficient of thermal expansion in a temperature range above the Glass transition temperature (Tg).

It explains the extent to which a material will expand after it passes Tg.
183 ppm/°C
Glass Transition Temperature (Tg)
Glass Transition Temperature (Tg)
The glass transition temperature for organic adhesives is a temperature region where the polymers change from glassy and brittle to soft and rubbery. Increasing the temperature further continues the softening process as the viscosity drops too. Temperatures between the glass transition temperature and below the decomposition point of the adhesive are the best region for bonding.

The glass-transition temperature Tg of a material characterizes the range of temperatures over which this glass transition occurs.
130 °C
Temperature Resistance
Temperature Resistance
Temperature resistance is the maximum temperature that the material or product can withstand for a period of time.

The temperatures listed should be considered as guidelines for an operating temperature of about 30 minutes. Typically, the material can withstand much longer times at temperatures about 20°C lower and can withstand much higher temperatures for short, intermittent times.
125 ˚C

Additional Information

OPTOLINQ Family Series

CAPLINQ OPTOLINQ™ OLS-Series are a family of optically clear (often called “water-white”) liquid encapsulants that are used to encapsulate optical or optoelectronic devices that require both a high level of light transmittance as well as a good level of mechanical protection. Products in this OLS-Series family can be epoxies, silicones or hybrid technologies. They are used extensively for the encapsulation of LED devices, but could be well suited for other applications that require a clear, optical grade encapsulation system.

The OPTOLINQ OLS Series is CAPLINQ’s Opto Liquid System (OLS) series and is made up of several families of products that each have their own unique attributes and application-specific benefits.

Main Applications

  • Low-power LED Encapsulation
  • LED casting
  • Optoelectronic module casting and encapsulation

Product Features & Benefits:

  • Mix Ratio 100:100
  • Temperatures up to 125°C
  • High Refractive Index (1.52)
  • Good sulphur resistance
  • Low viscosity
  • Good degassing properties
  • Lowest material price

Additional Handling Instructions

Preheat Part A to 40°C and then mix in Part B in the required mixing ratio given above. Ideally, the mixture of Part A and B will be done in a vacuum and degassed at 3 torr (400 Pa) for 10-15 minutes. This will ensure that all the entrapped air bubbles are removed after mixing. For best results, ensure that all moisture has been removed from the parts to be encapsulated by preheating them for 1 hour @ 90°C. Also for best results, the encapsulation should be carried out in a vacuum.

Using Additives with OLS-1000

Optolinq OLS-1000 can be mixed with diffusing agents or color pastes to achieve customer-specific purposes.

Recommended quantity (in weight %) of various diffusing agents and color pastes to be used with OLS-1000:

  • OAA1-2 Red Color Paste: 2-5% by weight
  • OAA1-3 Blue Color Paste: 1-3% by weight
  • OAA1-4 Green Color Paste: 2-4% by weight
  • OAA1-D Diffusing Agent: 2-5% by weight

Values with our latest pastes and agents TBD.

Storage and Handling

OPTOLINQ OLS-1000 is supplied in cans and jars and should be kept in a cool (10°C – 25°C) dry place (40% – 75% humidity) away from direct sunlight or temperature extremes. Part B is particularly sensitive to moisture, so be sure to remove moisture after using and to keep the lid of the container tightly sealed after use.

For safe handling information on this product, consult the Safety Data Sheet, (SDS).

Data Ranges

The data contained herein may be reported as a typical value and/or range values based on actual test data and are verified on a periodic basis.