DK15EG-05 Black Insulating Coating Powder

Harmonization Code : 3907.30.00.90 |   Polyacetals, other polyethers and epoxide resins, in primary forms; polycarbonates, alkyd resins, polyallyl esters and other polyesters, in primary forms : Epoxide resins : Other
Main features
  • DK15EG-05 Coating Powder
  • Black, insulating, epoxy based
  • Gasohol resistant, for automotive fuel pump motor armatures

Product Description

Highly productive, gasoline-resistant epoxy coating powder for slot insulation of motor iron armatures

DK15EG-05 Black is an epoxy based coating powder developed for the insulation of motor armatures and stators. It offers cut-through temperature resistance and is flex-fuel (unleaded gasoline and methanol) resistant. DK15EG-05 Black is designed to be applied by an electrostatic fluid bed process, offering fast cure in an induction coil curing process. Particle size is tailored to provide low dusting levels.

DK15EG-05 resists gasoline and ethanol

DK15EG-05 is flex-fuel (gasohol, gasoline/ethanol blend) resistant, Class F rated epoxy powder coating for slot insulation of automotive fuel pump motor armatures and stators. It works extremely well for both AC and DC electric motors, including those used for in-tank fuel pumps. The coating provides superior flex fuel resistance, edge coverage, and high impact strength. High cut through temperature serves to protect the motor even at high operating temperatures. DK15EG-05 is designed for electrostatic fluid bed application, and DK15EG-05 is tested and qualified for UL EIS 1446 155°C (Class F) rating.

DK15EG-05 is available in multiple colors including black and green

DK15EG-05 is available in both black and green color. It is black in color, though DK15EG-05 Green is the green color version of DK15EG-05 Black.  Both versions have been used for over 20 years by major manufactures of automotive enclosures, fuel pumps, windshield wipers, seat adjusters and other, DK15EG-05 provides a smooth surface appearance with high edge coverage. Particle size is optimized for high productivity on an electrostatic fluidized bed coating process including Braun Sondermaschinen.

Advantages of DK15EG-05 for Slot Insulation

  • Flex-fuel resistant, suitable for exposure to automotive fluids
  • A high pickup powder, it provides high productivity on Braun Sondermaschinen and other electrostatic fluidized bed machines
  • Permits the use of more copper in the slots allowing for smaller, higher-power motors
  • Reduced copper waste compared to slot liners since the winding does not need to go up and over the liner
  • Excellent moisture resistance, even in high temperature and corrosive conditions
  • A high productivity coating powder, used for decades in the manufacture of fuel pump assemblies

Typical applications and uses of DK15EG-05 Black or Green include:

  • Slot Insulation of AC and DC Motor Armatures
  • Slot Insulation of Stators
  • Slot Insulation of Motor Armatures in Fuel Pump Motors
  • It has also been tested successfully for hairpin coating of 400V electric motors
Product Family
DK0942  
EU Pail (18.14kgs) EU Bag Drum (113.4kgs)

Catalog Product

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Packaging
TDS, SDS & Technical documents
Competitive Information

Technical Specifications

General Properties
Chemistry Type Epoxy
Color
Color
The color
 Black
Density (g) 0.74/0.67 g/cm3
Process Method Epoxy Coating Powders
Specific Gravity
Specific Gravity
Specific gravity (SG) is the ratio of the density of a substance to the density of a reference substance; equivalently, it is the ratio of the mass of a substance to the mass of a reference substance for the same given volume.

For liquids, the reference substance is almost always water (1), while for gases, it is air (1.18) at room temperature. Specific gravity is unitless.
 1.75
Particle Size
Particle Size thru 325 mesh 26 %
Particle Size thru 80 mesh 100 %
Shelf Life
Shelf Life
Shelf life is the amount of time after manufacturing that a product is guaranteed to retain its properties.

It differs vastly per product and it is based on temperature and storage conditions.

The properties can be guaranteed for the temperature and time range indicated on the TDS since those are the ones tested to be the best for the product.
Shelf Life @ 15°C 12 months
Electrical Properties
Cut Through Temperature
Cut Through Temperature
the thermal resistance temperature/ durability
 345 °C
Dielectric Strength
Dielectric Strength
Dielectric strength is measured in kV per mm and is calculated by the Breakdown voltage divided by the thickness of the tested material.

Those two properties go hand in hand and while Breakdown voltage is always thickness dependent, dielectric strength is a general material property.

As an example, the dielectric strength of Polyimide is 236 kV/mm. If we place 1mm of Polyimide between two electrodes, it will act as an insulator until the voltage between the electrodes reaches 236 kV. At this point it will start acting as a good conductor, causing sparks, potential punctures and current flow.
 1010 kV/mm
Mechanical Properties
Edge Coverage 40 %
Thermal Properties
Gel Time
Gel Time
Gel time is the time it takes for a material to reach such a high viscosity (gel like) that it is no longer workable.

It is usually measured for different temperature conditions and even though it does not refer to full cure it is advisable to never move or manipulate the material after it reached its gel time since it can lose its desired end properties.
Gel Time @ 160°C / 320°F 25 sec
Glass Plate Flow
Glass Plate Flow
Glass plate flow determines the flow distance of thermosetting epoxies, resins or coating powders on a smooth inclined glass surface in a certain time and temperature.

This value is the distance in millimetres from the upper point of the original position of the pellet to the point of extreme flow.

Typically measured at 150°C but please check the TDS for more info
 22/20 mm
UL 94 Rating
UL 94 Rating
Flammability rating classification.
It determines how fast a material burns or extinguishes once it is ignited.

HB: slow burning on a horizontal specimen; burning rate less than 76 mm/min for thickness less than 3 mm or burning stops before 100 mm
V-2: burning stops within 30 seconds on a vertical specimen; drips of flaming particles are allowed.
V-1: burning stops within 30 seconds on a vertical specimen; drips of particles allowed as long as they are not inflamed.
V-0: burning stops within 10 seconds on a vertical specimen; drips of particles allowed as long as they are not inflamed.
5VB: burning stops within 60 seconds on a vertical specimen; no drips allowed; plaque specimens may develop a hole.
5VA: burning stops within 60 seconds on a vertical specimen; no drips allowed; plaque specimens may not develop a hole
 Class B (130°C)
Other Properties
Certifications
Certifications
Confirmation of tested functions, characteristics of a product.
 ESF-M3L72-A
RoHS Compliant
RoHS Compliant
RoHS is a product level compliance based on a European Union Directive which restricts the Use of certain Hazardous Substances in Electrical and Electronic Equipment (RoHS).

Products compliant with this directive do not exceed the allowable amounts of the following restricted materials: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE), with some limited exemptions
 Yes
Special Properties Gasohol Resistant

Additional Information

Pricing & Availability

Pricing for DK15EG-05 Black Insulating Coating Powder

Pricing and Volume Price Breaks for DK15EG-05 Black Insulating Coating Powder are available by contacting us. You cannot order this product directly online.

CAPLINQ lists all its prices without taxes, shipping payment charges or discounts. CAPLINQ has warehouses and ships from both Canada and the Netherlands, and if your shipping address is one of these two countries, applicable taxes will be applied. If your shipping address is to the United States, we request your company’s Employer Identification Number (EIN) or Tax Identification Number (TIN). This is a unique 9-digit number assigned by the IRS and is required for all cross-border shipments. Failure to provide this number could result in delays to your order. If your shipping address is within the EU, but outside the Netherlands, then we are required to request your company's Value Added Tax (VAT, BTW, MwSt) number to be able to ship the goods tax-free. For all other countries, no taxes are levied on your orders.

Minimum Order Quantity for DK15EG-05 Black Insulating Coating Powder

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Shipping Charges for DK15EG-05 Black Insulating Coating Powder

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  • Europe, Middle East, Asia and Africa: Shipping from CAPLINQ Europe BV (Amsterdam, the Netherlands)
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Availability for DK15EG-05 Black Insulating Coating Powder

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Technical Specifications

Short Description of DK15EG-05 Black Insulating Coating Powder

Technical Datasheets for DK15EG-05 Black Insulating Coating Powder

TDS (English) Kapton_Technical_Data_Sheet Click to access DK15EG-05 Black Insulating Coating Powder Technical Data Sheet
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Competitive Crossovers

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Packaging Details

Packaging Details for DK15EG-05 Black Insulating Coating Powder

The following information is specifically related to each unit of measure of DK15EG-05 Black Insulating Coating Powder. If you which to compare this to other product sizes, click on the respective product from the list above and check here for values specific to that product. These values are taken from our internal database and are used in the calculation of the gross weight and packaging dimensions of the goods during shipping. You can use these values to to approximate delivery charges using your own carrier.

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