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DK15EG-05 Black Insulating Coating Powder

Harmonization Code : 3907.30.00.90 | Polyacetals, other polyethers and epoxide resins, in primary forms; polycarbonates, alkyd resins, polyallyl esters and other polyesters, in primary forms : Epoxide resins : Other

Black fuel resistant motor insulation epoxy coating powder dual

Black fuel resistant motor stator insulation epoxy coating powder

Automated electrostatic insulating coating epoxy powder

Main features

DK15EG-05 Coating Powder
Black, insulating, epoxy based
Gasohol resistant, for automotive fuel pump motor armatures

Product Description

Highly productive, gasoline-resistant epoxy coating powder for slot insulation of motor iron armatures

DK15EG-05 Black is an epoxy based coating powder developed for the insulation of motor armatures and stators. It offers cut-through temperature resistance and is flex-fuel (unleaded gasoline and methanol) resistant. DK15EG-05 Black is designed to be applied by an electrostatic fluid bed process, offering fast cure in an induction coil curing process. Particle size is tailored to provide low dusting levels.

DK15EG-05 resists gasoline and ethanol

DK15EG-05 is flex-fuel (gasohol, gasoline/ethanol blend) resistant, Class F rated epoxy powder coating for slot insulation of automotive fuel pump motor armatures and stators. It works extremely well for both AC and DC electric motors, including those used for in-tank fuel pumps. The coating provides superior flex fuel resistance, edge coverage, and high impact strength. High cut through temperature serves to protect the motor even at high operating temperatures. DK15EG-05 is designed for electrostatic fluid bed application, and DK15EG-05 is tested and qualified for UL EIS 1446 155°C (Class F) rating.

DK15EG-05 is available in multiple colors including black and green

DK15EG-05 is available in both black and green color. It is black in color, though DK15EG-05 Green is the green color version of DK15EG-05 Black. Both versions have been used for over 20 years by major manufactures of automotive enclosures, fuel pumps, windshield wipers, seat adjusters and other, DK15EG-05 provides a smooth surface appearance with high edge coverage. Particle size is optimized for high productivity on an electrostatic fluidized bed coating process including Braun Sondermaschinen.

Advantages of DK15EG-05 for Slot Insulation

Flex-fuel resistant, suitable for exposure to automotive fluids
A high pickup powder, it provides high productivity on Braun Sondermaschinen and other electrostatic fluidized bed machines
Permits the use of more copper in the slots allowing for smaller, higher-power motors
Reduced copper waste compared to slot liners since the winding does not need to go up and over the liner
Excellent moisture resistance, even in high temperature and corrosive conditions
A high productivity coating powder, used for decades in the manufacture of fuel pump assemblies

Typical applications and uses of DK15EG-05 Black or Green include:

Slot Insulation of AC and DC Motor Armatures
Slot Insulation of Stators
Slot Insulation of Motor Armatures in Fuel Pump Motors
It has also been tested successfully for hairpin coating of 400V electric motors

Product Family
DK0942

1. Select Package Type

EU Pail (18.14kgs) EU Bag Drum (113.4kgs)

Catalog Product

Unlike other products we offer, the products listed on this page cannot currently be ordered directly from the website.

Shortest leadtime

Shipping in 8 - 12 weeks

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Packaging

TDS & SDS

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Competitive Information

Technical Specifications

General Properties

Bulk Density

Bulk Density
The amount of a certain product that comes in a bulk.

0.74/0.67 g/cm3

Chemistry Type

Epoxy

Color

Color
The color

Black

Process Method

Epoxy Coating Powders

Specific Gravity

Specific Gravity
Specific gravity (SG) is the ratio of the density of a substance to the density of a reference substance; equivalently, it is the ratio of the mass of a substance to the mass of a reference substance for the same given volume.

For liquids, the reference substance is almost always water (1), while for gases, it is air (1.18) at room temperature. Specific gravity is unitless.

1.75

Particle Size
Particle Size thru 325 mesh	26 %
Particle Size thru 80 mesh	100 %

Shelf Life Shelf Life Shelf life is the amount of time after manufacturing that a product is guaranteed to retain its properties. It differs vastly per product and it is based on temperature and storage conditions. The properties can be guaranteed for the temperature and time range indicated on the TDS since those are the ones tested to be the best for the product.
Shelf Life @ 15°C	12 months

Mechanical Properties

Edge Coverage

40 %

Electrical Properties

Cut Through Temperature

Cut Through Temperature
the thermal resistance temperature/ durability

345 °C

Dielectric Strength

Dielectric Strength
Dielectric strength is measured in kV per mm and is calculated by the Breakdown voltage divided by the thickness of the tested material.

Those two properties go hand in hand and while Breakdown voltage is always thickness dependent, dielectric strength is a general material property.

As an example, the dielectric strength of Polyimide is 236 kV/mm. If we place 1mm of Polyimide between two electrodes, it will act as an insulator until the voltage between the electrodes reaches 236 kV. At this point it will start acting as a good conductor, causing sparks, potential punctures and current flow.

1010 kV/mm

UL Rating

Class B (130°C)

Thermal Properties

Gel Time Gel Time Gel time is the time it takes for a material to reach such a high viscosity (gel like) that it is no longer workable. It is usually measured for different temperature conditions and even though it does not refer to full cure it is advisable to never move or manipulate the material after it reached its gel time since it can lose its desired end properties.
Gel Time @ 160°C / 320°F	25 sec

Glass Plate Flow
Glass Plate Flow @ 150°C Glass Plate Flow @ 150°C Glass plate flow determines the flow distance of thermosetting epoxies, resins or coating powders on a smooth inclined glass surface in a certain time and temperature. This value is the distance in millimetres from the upper point of the original position of the pellet to the point of extreme flow.	22/20 mm

Other Properties

Certifications

Certifications
Confirmation of tested functions, characteristics of a product.

ESF-M3L72-A

RoHS Compliant

RoHS Compliant
RoHS is a product level compliance based on a European Union Directive which restricts the Use of certain Hazardous Substances in Electrical and Electronic Equipment (RoHS).

Products compliant with this directive do not exceed the allowable amounts of the following restricted materials: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE), with some limited exemptions

Yes

Special Properties

Gasohol Resistant

Additional Information

Pricing & Availability

Pricing for DK15EG-05 Black Insulating Coating Powder
Pricing and Volume Price Breaks for DK15EG-05 Black Insulating Coating Powder are available by contacting us. You cannot order this product directly online. CAPLINQ lists all its prices without taxes, shipping payment charges or discounts. CAPLINQ has warehouses and ships from both Canada and the Netherlands, and if your shipping address is one of these two countries, applicable taxes will be applied. If your shipping address is to the United States, we request your company’s Employer Identification Number (EIN) or Tax Identification Number (TIN). This is a unique 9-digit number assigned by the IRS and is required for all cross-border shipments. Failure to provide this number could result in delays to your order. If your shipping address is within the EU, but outside the Netherlands, then we are required to request your company's Value Added Tax (VAT, BTW, MwSt) number to be able to ship the goods tax-free. For all other countries, no taxes are levied on your orders. Minimum Order Quantity for DK15EG-05 Black Insulating Coating Powder The minimum order quantity for this package size is (s). Shipping Charges for DK15EG-05 Black Insulating Coating Powder All prices shown are ex-works CAPLINQ, but during the checkout process, you will be given several shipping options including Canada Post, TNT, UPS or the choice of using your own freight forwarder. Depending on your shipping address, the shipping charges will be calculated as follows: Europe, Middle East, Asia and Africa: Shipping from CAPLINQ Europe BV (Amsterdam, the Netherlands) Canada, USA, Mexico and South America: Shipping from CAPLINQ Corporation (Ottawa, Canada) Payment option for DK15EG-05 Black Insulating Coating Powder During the checkout process, you will be presented with several payment options including: Credit Card (We accept VISA and Mastercard) Bank Transfer (You will be given the payment instructions at the time of order placement) PayPal (Where you can also pay with American Express Cards) Purchase Order (You must be preapproved first. See our Online Credit Application) Availability for DK15EG-05 Black Insulating Coating Powder To the right of the product is a small icon that lets you know the availability and leadtime of the product. This leadtime is the time to ship the product and delivery times vary based on the method of delivery you select at the time you place your order. Contact us if anything is unclear or you need more assistance.

Technical Specifications

Short Description of DK15EG-05 Black Insulating Coating Powder
Technical Datasheets for DK15EG-05 Black Insulating Coating Powder TDS (English) Click to access DK15EG-05 Black Insulating Coating Powder Technical Data Sheet *Note that only registered users may access technical datasheets

Competitive Crossovers

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Videos & Other Media

Videos & Other Related Media
Please visit or subscribe to our YouTube Channel. See this video that shows the difference between a good and a bad fluidized epoxy coating powder bed.

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Packaging Details

Packaging Details for DK15EG-05 Black Insulating Coating Powder
The following information is specifically related to each unit of measure of DK15EG-05 Black Insulating Coating Powder. If you which to compare this to other product sizes, click on the respective product from the list above and check here for values specific to that product. These values are taken from our internal database and are used in the calculation of the gross weight and packaging dimensions of the goods during shipping. You can use these values to to approximate delivery charges using your own carrier. Each unit of DK15EG-05 Black Insulating Coating Powder has the following: Unit of Measurement: Dimensions (length x width x height): 0 x 0 x 0 Weight: 0.0000

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